Engineering Services
Complete Engineering Solutions for Powder Handling and Bulk Material Processing Industries
From Concept Development to Commissioning – Engineering Excellence at Every Stage
AERONIX Systems LLP provides comprehensive engineering services for powder handling, pneumatic conveying, bulk material handling, storage, weighing, batching, mixing, dust collection, and process automation applications.
With more than 17 years of practical industry experience, our engineering team supports customers from initial concept development through system design, equipment selection, manufacturing, installation, commissioning, and performance optimization.
Our engineering-first approach ensures that every solution is developed based on material characteristics, process requirements, production objectives, plant constraints, and long-term operational goals.
Whether you require a standalone equipment package, a process upgrade, or a complete turnkey powder handling system, AERONIX delivers reliable engineering solutions designed for performance, efficiency, and sustainability.
Our Engineering Services
Process Engineering
Successful material handling systems begin with a thorough understanding of the process.
Our process engineering team evaluates:
• Material Characteristics
• Process Flow Requirements
• Production Capacity
• Product Quality Requirements
• Existing Plant Conditions
• Future Expansion Plans
This allows us to develop technically optimized solutions that improve operational efficiency and process reliability.
Material Handling System Design
Every powder behaves differently.
Material properties significantly influence the selection of conveying technology, storage equipment, flow promotion devices, and feeding systems.
Our design process considers:
Material Bulk Density
Particle Size Distribution
Flow Characteristics
Moisture Content
Abrasiveness
Fragility
Segregation Tendency
Dusting Characteristics
This ensures accurate equipment selection and long-term system performance.
Pneumatic Conveying System Design
AERONIX specializes in designing:
Lean Phase Conveying Systems
Dense Phase Conveying Systems
Vacuum Conveying Systems
Pressure Conveying Systems
Closed Loop Conveying Systems
Powder Transfer Systems (PTS)
Our engineers perform detailed calculations related to:
• Conveying Capacity
• Air Velocity
• Pressure Drop
• Pipeline Sizing
• Equipment Selection
• Energy Consumption
• Product Protection
Storage System Engineering
We design complete storage systems including:
Silos
Hoppers
Day Bins
Surge Bins
Bulk Storage Systems
Design considerations include:
• Storage Capacity
• Material Flow Properties
• Hopper Geometry
• Structural Requirements
• Flow Promotion Systems
• Dust Collection Integration
Flow Analysis & Material Discharge Solutions
Poor material flow can result in:
• Bridging
• Rat-Holing
• Material Build-Up
• Inconsistent Feed Rates
• Production Downtime
AERONIX evaluates material flow characteristics and recommends suitable solutions such as:
• Bin Activators
• Vibro Dischargers
• Bin Aerators
• Hopper Design Modifications
• Flow Promotion Systems
Weighing & Batching System Design
Accurate ingredient handling is critical for product quality.
Our engineering services include:
Gain-in-Weight Systems
Loss-in-Weight Systems
Recipe Management Systems
Automatic Batching Systems
Ingredient Feeding Systems
Applications include food, dairy, pharmaceutical, chemical, and plastic industries.
Mixing & Blending System Engineering
We assist customers in selecting and integrating suitable mixing technologies including:
Ribbon Blenders
Paddle Blenders
Batch Mixing Systems
Continuous Mixing Systems
Ingredient Preparation Systems
The objective is to achieve consistent product quality while maximizing production efficiency.
Dust Collection System Design
Dust control is critical for:
• Product Recovery
• Workplace Safety
• Environmental Compliance
• Equipment Protection
Our dust collection engineering services include:
Airflow Calculations
Dust Load Evaluation
Filter Selection
Ducting Design
Dust Collector Sizing
Emission Control Solutions
Applications include:
• Bag Dump Stations
• Pneumatic Conveying Systems
• Mixing Systems
• Packaging Lines
• Material Transfer Points
Detailed Engineering Services
General Arrangement Drawings
Preparation of complete plant layout drawings showing:
• Equipment Locations
• Pipeline Routing
• Access Areas
• Maintenance Zones
• Future Expansion Considerations
Equipment Engineering
Detailed design of:
• Storage Equipment
• Conveying Equipment
• Feeding Systems
• Dust Collection Systems
• Mixing Equipment
Piping Engineering
Design and optimization of:
• Pneumatic Conveying Pipelines
• Process Piping
• Utility Piping
• Air Distribution Networks
Structural Engineering Support
Engineering support for:
• Silo Structures
• Equipment Platforms
• Access Structures
• Support Frameworks
Manufacturing Support
AERONIX supports manufacturing activities through:
• Design Verification
• Quality Checks
• Material Selection
• Fabrication Review
• Inspection Assistance
• Performance Validation
Installation & Commissioning Services
Our support extends beyond equipment supply.
Services include:
Installation Supervision
Site Coordination
Equipment Alignment
Mechanical Completion Checks
Electrical Integration Support
Commissioning Assistance
Performance Testing
Operator Training
System Troubleshooting & Optimization
Existing systems often suffer from:
• Pipeline Blockages
• Product Degradation
• Excessive Dust Generation
• Material Flow Problems
• Poor Equipment Performance
• High Energy Consumption
AERONIX provides engineering assistance to identify root causes and implement corrective solutions.
Industries We Serve
Food Processing
Dairy Processing
Pharmaceutical Manufacturing
Chemical Processing
Petrochemical Industries
Plastic & Polymer Processing
Paint & Pigment Manufacturing
Mineral Processing
Recycling Industries
Battery Material Processing
Why Choose AERONIX Engineering Services?
17+ Years of Practical Industry Experience
Engineering-Driven Approach
Application-Specific Solutions
Material-Based Design Philosophy
Cost-Effective System Development
Turnkey Project Support
Faster Engineering Response
Long-Term Technical Partnership
From Concept to Commissioning
At AERONIX Systems LLP, engineering is not limited to equipment design. We focus on understanding the complete process and delivering integrated solutions that improve productivity, reliability, safety, and operational performance.
Whether you are planning a new plant, upgrading an existing facility, solving a material handling problem, or developing a complete turnkey powder handling system, our engineering team is ready to assist.
Discuss Your Application with AERONIX Engineering Team
Let’s develop a solution engineered specifically for your process requirements.