Powder Transfer System (PTS)

Advanced Powder Transfer Solutions Engineered for Process Efficiency

AERONIX Systems LLP specializes in the design, engineering, manufacturing, installation, and commissioning of Powder Transfer Systems (PTS) for efficient handling of powders, granules, pellets, flakes, and bulk solids across pharmaceutical, food, chemical, nutraceutical, and process industries.

Our Powder Transfer Systems are designed to eliminate manual handling, improve process hygiene, reduce contamination risks, enhance operator safety, and ensure reliable material transfer between various stages of production.

With more than 17 years of industry experience, our engineering team develops customized powder transfer solutions based on material properties, process requirements, production capacity, containment requirements, and plant layout constraints.

A Powder Transfer System (PTS) is a vacuum-based material conveying system designed to transfer powders and bulk solids from one process point to another within a closed and contained environment.

The system uses vacuum pressure to draw material through pipelines and deliver it safely to the receiving equipment.

• Product containment is critical
• Hygiene is essential
• Dust-free operation is required
• Operator exposure must be minimized
• Product segregation must be avoided
• Manual handling needs to be reduced

• Bag Dump Stations
• Jumbo Bag Unloading Systems
• Drums
• Containers
• Storage Hoppers
• Silos

A vacuum pump creates negative pressure within the conveying pipeline.

The powder is drawn through enclosed pipelines toward the receiver.

The receiver separates product from conveying air using specially designed filter elements.

• Mixers
• Blenders
• Reactors
• Process Vessels
• Feed Hoppers
• Packaging Machines
• Storage Bins

Eliminates dust emissions during handling and transfer operations.

• Cleaner production areas
• Reduced housekeeping
• Improved product recovery
• Better environmental compliance

• Fine powders
• Hazardous chemicals
• Active pharmaceutical ingredients
• Irritating dust

• Product purity
• Batch consistency
• Product quality
• Process reliability

Suitable for industries requiring strict contamination control.

Eliminates manual powder charging and transfer operations.

Faster material transfer reduces batch cycle time.

• API Handling
• Excipient Transfer
• Granule Transfer
• Tablet Production
• Capsule Manufacturing
• Reactor Charging
• Blender Feeding
• Containment Applications

• Flour Transfer
• Starch Handling
• Sugar Conveying
• Milk Powder Transfer
• Spice Powder Handling
• Ingredient Feeding

• Milk Powder
• Whey Powder
• Nutritional Ingredients
• Dairy Premixes

• Pigments
• Additives
• Fillers
• Specialty Chemicals
• Fine Powders

• PVC Resin
• Polymer Powders
• Additive Feeding
• Masterbatch Handling

• Flour
• Wheat Flour
• Rice Flour
• Starch
• Modified Starch
• Sugar
• Malt
• Milk Powder
• Whey Powder
• Calcium Carbonate
• Talc
• Silica
• Titanium Dioxide
• Pigments

Engineered for Reliability

• Carbon Black
• PVC Resin
• Polymer Powders
• Masterbatch
• Specialty Chemicals
• Pharmaceutical Powders

and numerous other bulk solids.

Creates the vacuum required for conveying.

• Side Channel Blowers
• Vacuum Pumps
• Central Vacuum Systems

Receives and separates material from conveying air.

High-efficiency filters ensure clean air discharge and product retention.

• Automatic Operation
• Alarm Monitoring
• Process Control
• Batch Integration

• Stainless Steel
• Mild Steel
• Food Grade Materials

depending on application requirements.

• Stainless Steel Construction
• GMP Design
• Easy Cleaning
• Quick Release Components
• Smooth Internal Surfaces
• Minimal Product Retention
• Clean-In-Place (CIP) Compatibility

• Bulk Density
• Particle Size
• Moisture Content
• Flowability

• Capacity
• Transfer Distance
• Transfer Frequency
• Batch Size

• Fragility
• Segregation Tendency
• Contamination Risk

• Available Space
• Existing Equipment
• Utility Availability

What is the difference between a Powder Transfer System and a Pneumatic Conveying System?

A Powder Transfer System typically uses vacuum conveying technology and is commonly applied in pharmaceutical, food, and specialty process industries requiring containment and hygiene.

Yes. Food-grade stainless steel systems can be provided for dairy, flour, starch, spice, and food ingredient applications.

Yes. Powder Transfer Systems are widely used in pharmaceutical manufacturing due to their hygienic and contained operation.

Yes. Systems can be designed with cleaning provisions and product changeover requirements in mind.

Yes. PTS can be integrated with mixers, blenders, reactors, packaging machines, and storage systems.

Whether you require a Powder Transfer System for pharmaceutical powders, food ingredients, starch, milk powder, pigments, specialty chemicals, or bulk solids, AERONIX Systems LLP can provide a customized solution engineered to improve safety, hygiene, efficiency, and productivity.

Contact our engineering team to discuss your process requirements and application challenges.